Howard Ding, Sales Manager

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Aluminum casting weight calculator

Estimate part weight from the CAD volume and the casting alloy density, in grams, kilograms and pounds. Your inputs stay in your browser.

Estimate a casting's weight from volume

Weight = volume × density. Enter the part volume from your CAD model, or the mass your CAD tool reports together with the density it assumed, and choose the casting alloy. Everything is calculated in your browser from the values you enter; nothing is sent.

Enter a volume, or a CAD mass and the density it used.

An estimate for quoting and freight, not an acceptance value. The as-cast blank weighs more than the machined part: add the machining stock to the volume if you need the casting weight.

Density of common casting alloys

Alloyg/cm³lb/in³
A356 / A3572.680.0967
AlSi9Mg2.690.0971
AlSi10Mg2.700.0975
ADC122.700.0975
A4132.700.0975
A3802.710.0978
AlSi9Cu32.710.0978
A3832.720.0982
Pure aluminum2.700.0975

Conversion: g/cm³ × 0.0361 = lb/in³. Copper and zinc raise density slightly; silicon and magnesium lower it.

Why the scale disagrees with the estimate

  • Porosity: about 1% porosity gives about 1% lower density, so a porous die casting weighs slightly less than the calculation
  • Machining stock: the blank carries stock that the finished model does not
  • CAD density: check which material the model carries; a wrought-alloy default can differ from the casting alloy, so correct it with the fields above
  • Gates and overflows: they are removed and do not count in part weight, but they are melted and do count in the metal used per shot

Weight is not the casting price

Part weight sets the metal line of a quotation, but melting loss, yield, tooling, machining, finishing and inspection usually decide the rest.

Aluminum casting cost drivers Send the model for a quotation

Questions about casting weight

How do I calculate the weight of an aluminum casting?
Multiply the part volume by the alloy density: for example, 100 cm³ of A380 at 2.71 g/cm³ weighs 271 g.
What is the density of A380 aluminum?
2.71 g/cm³, about 0.0978 lb/in³. A356 is 2.68 g/cm³ and A383 2.72 g/cm³.
Why does the real part weigh slightly less than calculated?
Porosity lowers density: about 1% porosity gives about 1% lower density. The blank also carries machining stock that the finished model does not.

Send the model for a quotation

Howard Ding replies with the route and quotation.

Send a drawing for DFM review

What happens next

  1. Howard Ding confirms receipt and asks for anything missing from the package.
  2. Engineering reviews geometry, alloy and acceptance criteria and proposes a route: squeeze casting, die casting, or a reason neither fits.
  3. You receive the quotation with tooling, samples and validation listed separately from the part price.